China Suppliers Motorcycle Fuel Gauge Ceramic Thick Film Circuit Board - Reliable Factory Direct Solution
Product Description
Dongguan Jianchuang Electronic Technology Co., Ltd. offers a high-performance Motorcycle Fuel Gauge Ceramic Thick Film Circuit Board designed for accurate fuel level detection in motorcycle fuel tanks. This ceramic thick film circuit board is built on a 96% alumina (Al2O3) ceramic substrate and manufactured using precision thick film screen printing technology, providing reliable and stable resistance output proportional to fuel level changes.
Product Features
Superior Ceramic Substrate
Built on 96% Al2O3 alumina ceramic, providing exceptional thermal stability (24 W/m·K), high dielectric strength (>15 kV/mm), and excellent mechanical durability. Unlike conventional FR4 PCB, the ceramic substrate withstands prolonged fuel immersion without degradation or delamination.
Precision Thick Film Technology
Silver-Palladium (Ag-Pd) conductive traces and resistive elements are screen-printed and fired at 850°C, creating permanent, stable electrical paths with resistance tolerances as tight as ±1%. The thick film process ensures consistent performance across high-volume production runs.
Fuel-Resistant Passivation
A specialized glass passivation coating protects the circuit from fuel absorption, chemical corrosion, and electrical leakage during continuous immersion in gasoline, ethanol blends (E10), and diesel fuel. This ensures reliable long-term operation inside the fuel tank environment.
Wide Temperature Range
Engineered for reliable operation from -40°C to +150°C, making the circuit board suitable for motorcycles operating in extreme climate conditions — from freezing winters to scorching desert heat.
Long Service Life
Designed and tested for over 100,000 operational cycles with consistent electrical performance, minimizing warranty returns and ensuring customer satisfaction.
Compact & Lightweight
The thin ceramic substrate (0.635mm or 1.0mm thickness options) creates an ultra-compact sensor assembly that fits easily into motorcycle fuel tanks without taking up excessive space or adding weight.
Technical Specifications
| Substrate Material | 96% Alumina (Al2O3) Ceramic |
| Conductor Material | Silver-Palladium (Ag-Pd) Thick Film |
| Resistance Tolerance | ±1% (customizable on request) |
| Operating Temperature | -40°C to +150°C |
| Substrate Thickness | 0.635mm / 1.0mm |
| Surface Finish | Glass Passivation Layer |
| Dielectric Strength | >15 kV/mm |
| Thermal Conductivity | 24 W/m·K |
| Fuel Compatibility | Gasoline, Ethanol Blend (E10), Diesel |
| Service Life | >100,000 operational cycles |
| Manufacturing Standard | ISO 9001:2015 Certified Facility |
Working Principle
The ceramic thick film circuit board is integrated with a float-arm mechanism inside the motorcycle fuel tank. As the fuel level changes, the float arm moves a sliding contact across the precision thick film resistor track, producing a variable resistance output. This signal is transmitted to the fuel gauge indicator on the motorcycle dashboard, providing real-time fuel level readout to the rider.
Applications
- Motorcycle fuel tank level sensing
- Scooter and moped fuel gauge systems
- ATV / UTV fuel monitoring
- Small engine fuel level detection
- Marine outboard motor fuel tanks
Why Choose Jianchuang Electronics
- 15+ Years of Expertise: Specialized in thick film ceramic circuit manufacturing since 2009.
- ISO 9001 Certified: Rigorous quality management system ensures consistent product quality.
- In-House R&D: Full capability from custom design, prototyping to mass production.
- Fast Turnaround: Sample delivery within 5-7 business days for urgent project evaluation.
- Competitive OEM Pricing: Cost-effective solutions for volume orders.
- Global Support: Technical assistance and worldwide shipping available.
Contact us today for technical drawings, samples, or a customized quotation for your motorcycle fuel gauge application.
Application Scenarios
Application Scenario 1: Motorcycle Fuel Gauge Ceramic Circuit Board
Application Scenario 2: Motorcycle Fuel Gauge Ceramic Circuit Board
Application Scenario 3: Motorcycle Fuel Gauge Ceramic Circuit Board
Frequently Asked Questions
Why is a ceramic substrate preferred over traditional FR4 for fuel gauges?
Ceramic substrates (96% Al2O3) offer superior thermal conductivity, higher mechanical strength, and chemical inertness. Unlike FR4, they will not absorb fuel, swell, or delaminate when submerged in fuel for long periods.
What types of fuel are compatible with this circuit board?
Thanks to the fuel-resistant glass passivation layer, the circuit board is fully compatible with gasoline, diesel, and ethanol blends such as E10 without risk of corrosion.
Can I customize the resistance values and dimensions?
Yes. We offer fully customizable resistance layouts with tolerances as tight as ±1% and substrate thickness options of 0.635mm or 1.0mm to match your specific sensor designs.
What is the expected operating lifetime of the sensor board?
Our ceramic thick film circuit boards are designed and tested to withstand over 100,000 operational cycles, ensuring high reliability and a long service life.
What is the lead time for custom prototype samples?
We offer a fast turnaround for evaluation projects, with custom sample delivery typically completed within 5 to 7 business days.